Electropoli - metal surface treatments and finishing technologies
Electropoli - metal surface treatments and finishing technologies
Electropoli - metal surface treatments and finishing technologies

Reel-to-reel plating:
Continuous plating process : overall plating, selective plating, spot plating

Reel-to-reel strip plating enables high-speed, continuous surface treatment of metal strips used in electronic components such as connectors, busbars, and electronic contacts.
This process ensures consistent coating thickness, optimized material usage, and high productivity for large-scale manufacturing.

Process steps

reception

  • Control
  • Reception
  • Registration
  • Sequencing

industrialization

  • Testing
  • Prototypes
  • Pilot runs

surface preparation and treatments

  • Degreasing
  • Stripping
  • Cleaning
  • Masking
  • Selective plating
  • Spot plating
  • Overall plating

controls

  • Assembly
  • Data Matrix traceability
  • Particle cleanliness control
  • Corrosion tests
  • Mechanical tests
  • Thickness measurements

shipment

  • Packaging
  • Direct Customer logistics
  • EDI

Range of Reel-to-reel plating processes

Electropoli offers a complete portfolio of Reel-to-Reel plating processes including:

  • Selective plating
  • Spot plating
  • Overall plating

Why choose Our
Reel-to-reel

plating ?

High-speed continuous processing

Selective plating for optimized material usage

Consistent coating thickness and tight tolerances

Reliable electrical contact performance

Excellent formability and solderability

Cost-efficient solution for mass production

Tailor-made services

Whether you are looking for continuous plating of metal strips, selective coatings for connectors, or high-volume processing, our teams design reel-to-reel solutions tailored to your technical requirements, performance targets, and cost optimization needs.

Need technical support

Are you developing a new connector, optimizing material usage, or validating plating specifications?
Our experts support you in defining the right reel-to-reel and selective plating solutions for your application.

OUR OTHER TREATMENTS

Electrolytic treatment

Aluminum passivation

E-coat treatment

Multi-treatments

Painting

Finishing services

Chemical treatment

FAQ

What is reel-to-reel plating?

Reel-to-reel plating is a continuous electroplating process applied to metal strips. It is designed for high-volume production of components such as connectors, terminals, and lead frames, ensuring consistent coating quality along the entire strip.

When should reel-to-reel plating be used?

This process is ideal for applications requiring high production volumes, tight tolerances, and continuous strip processing, particularly in the electronics and electrical industries.

What are the main advantages of reel-to-reel plating?

Reel-to-reel plating offers high productivity, consistent coating thickness, reduced handling, and improved cost efficiency for large series production.

What is selective reel-to-reel plating?

Selective plating allows metal deposition only on functional areas of the strip. This reduces the use of precious metals such as gold or silver while maintaining performance where it is needed.

Which materials can be processed?

Reel-to-reel plating can be applied to various metal strips, including copper alloys, brass, and steel, depending on the application requirements.

What types of coatings are available?

Common coatings include tin, nickel, selected based on requirements for conductivity, corrosion resistance, and solderability.

How do you ensure coating consistency?

The process is designed to control coating thickness and uniformity across the entire strip, ensuring repeatability and compliance with customer specifications.

What industries use reel-to-reel plating?

Reel-to-reel plating is widely used in electronics, telecommunications, mobility, and industrial applications where high reliability and performance are required.

Team of smiling Electropoli employees in grey work uniforms standing with crossed arms on the factory floor